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Beware Of Flat Stack Pre-Fab Wall Shops' Ability To Stay On Schedule When building On Site

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Beware Of Flat Stack Pre-Fab Wall Shops' Ability To Stay On Schedule When building On Site

September 15 2018 by Steve Conboy Builders Beware An Outdated Construction Paradigm Still Has Labor Issues

By way of definition, modular or offsite construction involves, "the process of planning, designing, fabricating, transporting and assembling building elements for rapid site assembly to a greater degree of finish than in traditional piece meal on-site construction,” according to the National Institute of Building Sciences (NIBS) Off-Site Construction Council, Washington, D.C. Additionally, NIBS notes the modular industry consists of two, distinct industry segments: re-locatable modular, referring to temporary structures for short-term use, and permanent modular construction (PMC), which is prefabricated single or multi-story whole building solutions in deliverable module sections.

According to the Modular Building Institute (MBI), Charlottesville, Va., though PMC has been flourishing for a decade or more in Europe, it still is an emerging market in North America. However, a 2011 Sage report described PMC as “the stealth division of the nation’s construction industry.” At that time, PMC accounted for roughly $2 billion in annual revenues in the U.S. and Canada. “The industry has since emerged from the shadows,” an MBI white paper suggests. To be sure, PMC firms earned roughly $3.3 billion in gross revenues in 2016—a 61.8 percent increase from 2015.

Why the sudden surge in modular construction? There are a couple major drivers toward the modular construction trend, including skyrocketing construction costs and inefficiencies. But the biggest concern according to experts is the labor pool.

“You can’t go to a construction conference, meeting, seminar, webinar and not hear about labor shortage, and so that’s been the biggest driver [for modular construction],” Semler explains.

Tom Hardiman, MBI’s executive director, agrees, noting after the recession, many construction workers left the industry and didn’t return. Further, he says the labor situation “is not getting any better— it’s getting worse.” Hardiman predicts when many of these 50- and 60-year-old workers retire, “we’re going to feel the pain when there’s no labor left to build these [buildings]. That day is coming,” he warns.

Benefits of Building Offsite Only Show Up When They Hit The Job Site And Can Stay On Schedule And On Many Jobs Today In The Western Region That Is Not The Case.

The fact is, offsite construction practices represent a more industrialized and efficient way of approaching building projects with inherent benefits that cannot be ignored much longer. Past and ongoing research comparing the benefits of offsite construction versus traditional onsite construction has proven that modular is advantageous, according to NIBS. Benefits of offsite practices include.

“No Matter How Great It Looks The Best Proof It Works Is The Last Jobs Reference “

* Builders need to beware lots of giant pre fab shops that look well funded still have been having major job site labor shortage. When builders visit these huge automated factory settings it makes everything look super easy and super fast. Fact is many of these new huge wall panels shops in the western region are still having job site labor and vertical framing schedule problems. Biggest problem is when giant framing companies from the eastern regions show up in the west and they think they can handle to same pace they do in the east. The western US buildings are much much harder to frame with all the seismic engineering verses buildings in the east. The framing companies in the west have fought this pre fab stuff for years but only know with there own labor shortage are they starting to either work with the builders pre-fab shop or they set up there own framing tables off site to pre-fab there own. At the end of the day walls are easy especially on today’s type of buildings but the floors and earthbound threaded rod systems still have to be done on-site.

For the builders that read this blog the best thing you can do today is to check the references o other jobs the pre-fab shop and job site framers are doing to see if they doing what they are promising. If you can not find perfect framing company that can keep your job on schedule than I suggest you break your building up and give sections to different companies. I have been in this business for 45 years and yes things changed after the collapse of 2008 so my suggestion is to break the jobs up to multiple framers. No matter how big the pre-fab shop is check in with there last two jobs and see if there big funding is really helping them out here in the real world on the job site.

Best Pre Fab Shops own the job site labor and are proud to have you call there references and go see jobs they are currently framing.

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